The role of the demisting device is to remove small liquid droplets from the gas stream (ie. to “de-mist”), in order to protect any downstream equipment such as compressors and other processing equipment, to reduce carry-over and loss of any valuable chemicals and to prevent pollution.

Demisting devices come in many different forms such as filters, wire mesh mist eliminators (mesh pads), vane packs and cyclonic devices. For all these devices, the basic working principal of operation is velocity based, as such the gas velocity in the separator will be determined by the correct choice of demisting device regards efficiency, size etc. In summary, the correct selection of demisting device can allow a reduction in the vessel
diameter and overall weight, leading to a reduction in Capital Expenditure (CAPEX) as well as increasing the performance of the separator.

Dependent on the operating conditions (i.e. pressure, wax, solids loading, foaming etc) and physical properties (i.e. liquid density, viscosity, surface tension etc) a different type of demisting device can be used. The general attributes of commonly supplied demisting devices are summarised below.

Type of
Demisting
Device
Attributes of the Demisting Devices
Mesh Type
Demisting
Device
V. Poor 5 µm V. Good Low Low Yes Yes <5 mbar
ZP-090 Type
(“Chevron”
Vanes)
V. Good 20 µm
(note 1)
V. Poor Low Low Yes Yes <5 mbar
ZP-110 Single
Pocket (Hooked)
Vanes
Good 12 µm
(note 1)
Poor Medium Medium Yes No <5 mbar
ZP-210 Double
Pocket (Trough)
Vanes
Poor 8 µm
(note 1)
Av. High High Yes No <10mbar
ZP-310 Double
Pocket (Trough)
Vanes
Poor 8 µm
(note 1)
Av. High High No Yes <10mbar
4G-FD Demisting
Cyclones
Good 5 µm V. Good V. High V. High Yes Yes <100mbar

Note 1: At atmospheric pressure.